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CHP-Series ORC Modules

Combined heat and power generation

The CHP-Series Organic Rankine Cycle modules by Zuccato Energia are highly versatile combined heat & power generation systems capable of producing 80°C hot water as well as electricity. This makes them ideal in all those situations where a hot water source is needed and makes them eligible for state incentives for cogeneration plants.

Applications

Power Generation from Biomass

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Heat Recovery from Engines

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Heat Recovery from
Industrial Processes

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Technical Specifications

General Specifications ZE-105-CHP
Operating Mode Standard (Cogenerative)
Thermal power input 1280 kWT
Electric power output 105 kWE
System efficiency 8.20 %
Vector fluid Overheated water
Vector fluid input temperature ≥160 °C
Vector fluid output temperature 140°C
Vector fluid nominal flowrate 14.88 kg/s
Working fluid
Environment-friendly HFC mix
Skid dimensions(L x W x H) 5.50m x 2.52m x 3.20m
Weight(incl. working fluid) ∼6500 kg
Condensation Stage Specifications ZE-105-CHP
Type Brazed plate heat exchanger in AISI 316 stainless steel and 99.9% copper
Thermal power dissipation 1157 kWT
Cooling water input temperature 60 °C
Cooling water output temperature 80 °C
Cooling water nominal flowrate 13.82 Kg/s
Generator Specifications ZE-105-CHP
Type Synchronous, permanent magnets, water cooled
Power output 105 kWE
Rotation speed 15 000 rpm (12…18 Krpm)
Output voltage 533 VAC
Required water cooling 5 kWT
Cooling water temperature < 40°C
Cooling water flowrate 10 l/min
Additional cooling(optional) Working fluid injection
Gastight up to PN 6 bar
Power Converter Specifications ZE-105-CHP
Type IGBT, grid-synchronized, air cooled, braking chopper equipped
Power output 105 kWE
Output voltage
400 V AC +5% tol.
Output frequency 50 Hz +0.5% tol.
Environment temperature <40 °C
Braking chopper Built-in, resistor-type
Turbine Specifications ZE-105-CHP
Type Radial inflow single-stage turbine with fixed nozzles, directly coupled to generator
Working fluid input temperature 145°C
Working fluid output temperature ∼100 °C
Stage pressure PS 16 bar (tested up to 24 bar)
Turbine body material
Machined, nickel-plated carbon steel
Impeller material Aluminium alloy
Speed control DC bus voltage feedback loop
Impeller seal Sealed labyrinth seal on impeller back
Generator seal Sealed axial labyrinth at generator interface (opt.)
Environmental seal Static seals and O-rings
Working Fluid Specifications ZE-105-CHP
Working temperature range 60°C < T <165 °C
Condensation temperature ≤ 33 °C
Operating pressure ≤ 20 bar
Toxicity Non-toxic
Biodegradability 100%
Impact on Ozone Layer None (“ozone friendly”)

Documentation

Leaflets and data sheets of the ULH series systems are available. You can download them by clicking on the buttons below.

Some of our references